Service
Specialize in Sinker EDM Service for A Full Range of Industries: Fully Customized & On-Demand
JX offers the most precise and accurate sinker EDM services through its state-of-the-art sinker EDM equipment. We work within extremely tight tolerances and ensure accurate & fast results, top customer services, and cost-effective solutions for your sinker EDM needs.
Difficult and complex materials can be handled with extreme care and machined to achieve extreme accuracy and repeatability to within +/-0.001mm is what sinker EDM technology is known for.
Common Metals for Sinker EDM Services
JX’s sinker EDM technology is suitable for machining every soft/hard material that is electrically conductive. Below are the most common ones that sinker EDM can process better.
It is a soft and pliable metal with dozens of benefits that make it an excellent choice for sinker EDM. Aluminum is non-toxic and retains its original properties in every application and condition that also makes it extremely cost-effective.
It is one of the primary materials for sinker EDM and easy to machine as well as an economically perfect solution for your high-quality parts. It can increase the strength/performance of your parts based on its exceptional properties. The versatility of steel enables us to achieve even extremely complex shapes.
It offers many valuable properties that can significantly increase the part’s lifespan. Stainless steel machined parts can withstand the most difficult environmental conditions, and upgrading to it rewards both manufacturer and user.
It is useful for multiple applications because of its being extremely robust and flexible. Inconel belongs to a family of superalloys based on nickel-chromium. Most interestingly, Inconel offers great resistance against corrosion and oxidation. It can withstand heat and pressure and is well suited for service in extreme environments.
It has the highest strength-to-density ratio of any other electrically conductive material that also makes it extremely resistant to corrosion and rust. Titanium has relatively high melting points but low machinability. However, machining it through sinker EDM is an easy task.
It is a valuable material for sinker EDM because of its unique benefits and properties for a wide range of applications. Its excellent electrical conductivity, high corrosion resistance, and easy machinability is a reason behind its high quality.
Perfectly machined parts can be produced through sinker EDM rapidly and with a high level of precision and repeatability. We ensure that each machined part meets the strict requirements and specifications. JX has the ability to produce high-quality brass parts and achieve tight tolerances of +/-0.001mm.
Sinker EDM has the ability to machine this high-performance material rapidly, accurately, and with high repeatability. Tool steel can improve your parts’ performance and increase their lifespan. High-strength and wear-resisting properties make tool steel ideal for a range of technical applications.
It is a common material for sinker EDM because of its high machinability. Graphite is extremely resistant to thermal shock, impact, and force. It has a low coefficient of thermal expansion (approx. x3 lower than copper), which guarantees the stability of the sinker EDM machined part’s geometry.
Guide To Sinker EDM & Buying F.A.Q
In the modern industrial world, sinker EDM is of extreme importance because of its ability to precision machining of complex parts.
In this sinker EDM FAQ guide, you will learn how it is the perfect solution for your complex parts machining needs.
Moreover, you will understand how JX offers the best sinker EDM services in an extremely cost-efficient manner.
What Is Sinker EDM?
It is a part machining process and features electrodes and workpiece submerged into an insulting liquid that can be either dielectric fluids or oil.
What defines a sinker EDM is its ability to machine complex shapes without including stresses into materials.
In general, Sinker EDM is a low-risk machining process for complex parts to achieve high-quality designs, unparallel accuracy, and reliability.
Moreover, it enables the manufacturers to achieve micron and standard tolerances from 0.001″ to 0.0005″.
Most importantly, Sinker EDM is known for its ability to achieve high precision tolerances as tight as 0.0001″ for an array of applications and industries.
Sinker EDM enables extreme machining efficiencies when machining multiple identical parts in the same machining cycle.
Additionally, state-of-the-art sinker EDM equipment and technologically-enhanced machining processes enable you to have repeatable quality parts from any conductive material.
Industries like medical, aerospace, power generation have the most use of sinker EDM.
What Is The Working Principle Of Sinker EDM?
Sinker EDM can burn any electrically conductive material to machine a part, whether soft/hard, without including the stresses into the material.
It is most commonly used to machined dies and molds with exceptional detail and accuracy.
The metal parts submerged in a liquid insulating work as the source of current.
When the current flow is on, it creates an electric tension between the metal parts.
When both the electrodes and workpiece are brought closer to within a fraction of an inch, it discharges an electrical tension that creates a spark that jumps across.
When this spark strikes the surface of the material, it heats up and starts melting.
This melting process goes on and starts shaping the material into the desired form. The shape of electrodes defines the final shape of the workpiece.
This machining process is rapid; thousands of sparks fly per second that also known as EDM pulses, before erosion takes place.
However, the material needs to be flushed away. Hence, the spark gap is free of contamination to achieve perfect surface finish and accuracy.
What Is The Accuracy Enhancing Stability In Sinker EDM?
With sinker EDM, achieving extreme accuracy and uncompromising quality of parts is possible.
Forming exceptional accuracy, highest precision in your parts machining, and unparalleled productivity come together as the future-shaping solution with sinker EDM.
Most importantly, sinker EDM ensures the highest part accuracy and reproducibility as well as also delivers the perfect positioning accuracy along with the entire axis travel.
Customers in electronic component manufacturing now can easily meet their ICT and automotive customers’ quality requirements through the sinker EDM’s state-of-the-art design with:
● Breakthrough generator technology
● Accuracy-enhancing stability
● Thermostabilizing
● Productivity-boosting machining quality
Moreover, it helps to boost the accuracy of parts and your running time with efficiency.
Its high productivity supports and strengthens the end product and is proven to have the best value for your business.
Sinker EDM takes the parts manufacturing to a new level of respect for geometrical details and surface finishing while advancing the manufacturers’ cost efficiency and machining speed.
What Is The Importance Of Sinker EDM In The Manufacturing Industry?
Sinker electrical discharge machining (EDM) is known to be the primary source/standard of removing metal and shaping a part.
It is an electro thermal production process that facilitates injection molding.
Sinker EDM has the capability to produce workpieces in large volumes and features mass production processes.
There are times and circumstances where a certain geometrical shape requires the use of sinker EDM processes to represent itself as a perfectly manufactured part.
Industries that perform mold, tool, and die making for mass production mostly utilize sinker EDM.
Most importantly, sinker EDM is extremely productive in the manufacturing industry because of the following reasons:
● It’s fully optimized and cost-effective
● It focuses on precision and accuracy
● It has the ability to achieve extremely tighter tolerances
● It outputs parts with the perfect surface finish
● Parts can have a longer life-span, quality, and performance
Sinker EDM is highly useful when it comes to machining complex parts to achieve extremely tighter dimensional tolerances that are mostly part of aviation and power generation.
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